TPW Logo
PRODUCTS
SAKSHAM S800 Series SAKSHAM CPU 16 Channel Analog Input Module 16 Channel Analog Output Module 16 Channel Digital Output Module 08 Channel Analog Output Module 32 Channel Digital Input Module 32 Channel Digital Output Module
SAKSHAM S700 Series 08 Channel Analog Input Module 08 Channel Analog Output Module 16 Channel Digital Input Module 16 Channel Digital Output Module
Integration Products Interface Module for SAKSHAM Interface Module for Siemens Interface Module for DAQ
FTA (Field Terminal Assembly) Analog Input FTA Analog Output FTA Digital Input FTA
Login
Homepage System Architecture SAKSHAM Third party Connectivity SIEMENS

System Architecture

The SAKSHAM System Architecture is a comprehensive and intelligently designed framework that ensures seamless connectivity, real-time control, and advanced data insights — right from the field level to enterprise and cloud analytics.

Level 0 - The Field Instrumentation Layer

This layer represents all physical devices installed in the plant. These instruments are directly wired to Level-1 I/O modules.

Includes:-
  • Pressure, Temperature, Flow Level Transmitters
  • Control Valves and Solenoids
  • Limit Switches and Proximity Sensors
  • Relays, Starters and Motors
  • Other analog (4–20 mA) and digital field devices
Purpose:-
  • Collect raw process signals and pass them to SAKSHAM or SIEMENS I/O racks.

Level 1 - I/O Processing and Interface Layer

  • SAKSHAM I/O Racks + wireless I/O Racks + Communication Modules
    This layer converts physical signals into usable industrial communication data.
    • SIEMENS I/O Racks (S700 / S800):-
    • Interface Modules, AI/DI, AO/DO cards
    • Communicate with S7-1500 using PROFINET
    • Internal S800 Bus support
    • PN/IO couplers for distributed I/O

    SAKSHAM I/O Racks:-

    • S700 and S800 industrial-grade modules
    • Communicate with SAKSHAM CPU using SGD Bus
    • Support Interface Modules :
      • S651-2010E(MB) MOD1
      • S651-2001E(MB) MOD1
    Communication Interfaces:-
    • PROFINET (SIEMENS side)
    • OPC-UA Server (SAKSHAM CPU)
    • AS-Network / Industrial Ethernet
    Purpose:-
    • Act as the intermediary between field instruments and Level-2 control systems.
    • Digitizes plant signals into reliable structured data.

Level 2 - Control, Monitoring and Supervisory Layer

  • SIEMENS PLC + WinCC SCADA + SAKSHAM OPC-UA
  • This is the highest layer where logic, visualization, and supervision occur.
SIEMENS S7-1500 PLC:-
  • Central control processor
  • Receives I/O from SIEMENS racks
  • Executes logic, interlocks, alarms
  • Communicates via PROFINET / AS-Network
WinCC / HMI / SCADA System:-
  • Supervisory interface for entire plant
  • Shows data, alarms, trends, controls
  • Access via :
    • SIEMENS PLC (PROFINET)
    • SAKSHAM CPU (OPC-UA)

SAKSHAM CPU:-

  • Works parallel to SIEMENS PLC
  • Provides OPC-UA open connectivity
  • Allows SCADA/MES/3rd-party access
Purpose:-
  • Control operations, visualize plant data, support diagnostics and reporting.